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In the precision manufacturing production, which type of compressed air dryer is used

Most of the precision manufacturing industries are key parts in the manufacturing industry, which are often located at the top of the industry chain, especially the electronics industry.

However, precision manufacturing is not limited to this, but is widely distributed in almost all manufacturing industry chains. This is because most manufacturing needs to improve the precision of its production. Therefore The collective name of the industry.

Precision manufacturing pursuit of precision or surface quality limit in processing requires precision and ultra -precision processing technology. What provides this ability is manufacturing automation and modern production management.

Therefore, precision manufacturing often becomes the representative of advanced manufacturing.

In precision manufacturing, processing equipment and materials are undoubtedly the most important. It can be said that the foundation of precision manufacturing is based on high -quality materials and high -grade processing equipment.


01 Why are the "compressed air" used in precision manufacturing different?

Compressed air, in the process of precision manufacturing, is often used in the control and power source of automation equipment, and sometimes it is also directly contacted as the process gas and workpiece.

Compared to the manufacturing of general industrial products, precision manufacturing puts forward higher requirements for the quality of compressed air due to the more precise equipment used and the requirements for product accuracy.

At the same time, the more modern management method of precision manufacturing is inevitable, and it also pays more attention to the energy efficiency level of equipment such as air compressors.


02 "Water" in compressed air has always been a problem

There are three major pollutants in the compressed air: oil mist, dust particles and water.

Oil fog and dust can be avoided or removed by all oil -free compressors and multi -stage precision filters, while water in compressed air has always been a difficult problem.

We all know that there is a certain percentage of water vapor in nature air, so as long as the inhaling is natural atmosphere, no matter what compressor is used, it cannot avoid compressing the air containing water in the air. This requires a compressed air dryer to use it Dry purification.


03 Several methods of compressed air removing "water"

The general practice in the industry is:

Simple aerodynamic tools generally only need to use gas source to process multi -connected parts to meet the requirements of the use;

Pass equipment and general aerodynamic control only requires a freezer dryer to meet the needs of the use;

As for some uses that require higher quality requirements for compressed air, it is necessary to add a adsorbent dryer to dry and purify the compressed air in order to meet the requirements of the use.

Precision manufacturing is one of the important use scenarios that have high quality requirements for compressed air.


04 Precision manufacturing requirements for compressed air dryer

The requirements for precision manufacturing for compressed air purification equipment are mainly reflected in three aspects: performance, efficiency, and degree of automation.

Performance -the degree of drying and reliability of compressed air that can be achieved;

Efficiency -Running Efficiency Persisure and Unit Life cycle;

Automation -automatic operation mode without manual intervention is a necessary condition for automated production lines.


05 Based on the above requirements, a "zero gas consumption wind and recycling adsorption dryer" was launched, which met the demand for precision manufacturing in the drying and purification of compressed air.

"Zero gas consumption and wind -regenerative adsorption dryer", its basic working principle still uses mature and reliable and widely used mainstream drying technology -transformer adsorption.

Compared with the traditional adsorption dryer, breakthrough innovation has the production method of regenerating gas, and changing the traditional adsorbing dryer to use finished product compressed air as a regenerative gas source, and use environmental air to wind the air supply as a process of regenerative gas.

Compared with the cost of compressed air from the finished product used by the regenerative gas source, the cost of the wind is much lower. And not fluctuated by the air flow pressure of the air pressure, which leads to the regenerative drying effect of the unstable source of the regenerative gas, and then affects the regenerative drying effect of the adsorbent, the output is more stable and controllable to compress the air quality.

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